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Hot Air Leveler 2010  

[ Technical Specifications ]

Gyrex Silverthin
Hot Air Leveler 2010

The Gyrex Silverthin combines vertical & horizontal technologies to produce horizontal SMD quad pack performance at 20% of the installed and operating costs associated with horizontal technologies.

The Silverthin delivers the highest available quality surface mount thickness and uniformity across the board, front to rear, top to bottom . Consistent real-world production rates of 100 panels per hour (24" x 24", up to .125" thick) are obtained, with a minimum 95% one pass yield. Thruput increases with smaller sized panels.

Performance enhancements produce daily savings of up to 50% in solder, flux and waste by-products. Extremely low maintenance and spare parts usage further reduce the operating overhead.

The vertically-oriented Silverthin requires only 100 square feet of floor space, and can be producing results within one day of delivery. Compare to a typical energy-hungry horizontal system, which consumes major floor space and requires considerable facilities support.

Hot Air Delivery System

Synergizes air preparation, heating and final air stream shaping, delivering consistent and controllable SMD results
  • Simple two-piece air knife design with optimized aerodynamic nozzle geometry
  • Precision machined replaceable titanium air knife blades with adjustable orifice (.005”-.015”)
  • Pioneering waste heat cogeneration of hot air heating
  • Oversized high flow low pressure drop air filtration and plumbing

Innovative Panel Guide System

Unique roller guides maintain panel position for front to back control and removes excess solder for optimal leveling.
  • Simple, low thermal mass rollers with teflon coating
  • No adjustments for varying width and thickness

Panel Fixturing and Precise Travel

Superior uniformity on all pad geometries is acheived by: Angled panel fixturing, minimal airknife distance, minimal heat sinking, and consistent repeatable withdrawal rates.
  • No tooling holes required
  • No minimum panel size
  • Dedicated lift frame pneumatic accumulator tank

Day-to-Day Uniformity

The Silverthin provides easy to monitor controls so that operators can readily make adjustments to maximize consistent uniform results on different geometry, solder mask, and PbSn thickness requirements.
  • Air knife angle and distance to panel adjust simply and repeatably
  • Controls are easy to understand and have convenient access
  • Designed for quick process set up and operational control

Thruput and Efficiency

The Silverthin achieves minimum dwell, 95% first pass yields, with lower solder and energy costs. Features include:
  • Rugged long-life external heater design
  • High-flow solder pump. readily accessible
  • Proven vertical iiASL first pass pad wetting
  • Panel guide and fixturing system
  • Efficient pot and insulation design

Long Life and Safety

Our system is designed tor continuous production with maximum uptime. Technical advances allow us to diagnose and solve most problems by phone. Features include:
  • Stainless steel frame, cabinet, and exclusive use of corrosion resistant polymers
  • Oversized piping, valves, power relays, heaters and support frame
  • Machine subsystem diagnostics displayed on exterior
  • Fast access to all machine components
  • Immediate phone access to experienced engineers
  • Complete after sales support and training

For safety the Silverthin provides complete exhausting and meets OSHA standard low noise levels for worker comfort and efficiency.

  • Built to U.L. V.D.E., NEC. and NFPA electrical standards
  • Safety interlocked tempered glass operator shield
  • Efficient exhaust removal and filtration system
  • Audio and visual deviation alarms
Technical Specifications